Topping charge is a charging process done when the battery falls around 4.05V or below after a full charge and the battery is still connected to charger, the charger kicks in to fill the battery till 4.20V and the cycle repeats. The DS2710 charger switches at approximately 150kHz and charges the battery at 1.1A (about 0.5°C for a typical AA NiMH cell). Redox reactions are chemical reactions in which an electron is either required or produced by the chemical reaction. A 75% charge should yield a 12.4 volt reading, 50% charge would be 12.0 volts, and a 25% charge 11.7 volts. Battery Charging. The battery is the primary "source" of electrical energy used in vehicles today. And such materials have a sloping discharge curve, so that by measuring the battery voltage the remaining capacity can be easily determined. This energy is needed to operate the loads in the vehicle's electrical system. BATTERY CHARGING BASICS & CHARGE ALGORITHM FUNDAMENTALS OCT 2015 _____ Deltran USA, LLC, 801 International Speedway Blvd, DeLand, FL 32724 Page 3 of 9 Phone 386-736-7900 FAX 386-736-0379 www.batterytender.com Revised October 2015 of indicator lights to help the user understand what progress is being made or what . Hence this short guide. PDF Plug-In Electric Vehicle Handbook PDF Battery Charging - Texas Instruments capacity and battery life. > The charger and battery pack supplied with it are specifically designed to work together. EBC - CHVC5E/CHVC5 GL0121. Charge, especially with a high current, generates heat, thus causing the battery temperature to rise and internal pressure build-up. Bulk begins when the sun comes out or the generator turns on. The time required to charge depleted batteries — which can range from less than 30 minutes to almost a full day — depends on the size and type of the batteries, as well as the type of charging equipment used. #2 Short range or EVs Distance traveled by an electric vehicle with a fully charged battery is much 30 dollars, is a very decent charger for most beginners, however - like many of the R/C items, it doesn't come with instructions and it's operation may be hard for the newbie to immediately grasp. 1 Simple equivalent circuit model of a battery. A driver can't continuously drive the vehicle for a long. Attach the terminal of a battery charger directly to the corresponding terminals of the battery. Electric Vehicle Charging 101. The charging system converts mechanical energy into electrical energy when the engine is running. The basic lead-acid chemical reaction in a sulphuric acid electrolyte, where the sulphate of the acid is part of the reaction, is: PbO 2 + Pb + 2H 2 SO4 2PbSO 4 + 2H 2 + 1⁄2 O 2 The acid is depleted upon discharge and regenerated upon recharge. We will be using a 3 cell, 11.1 volt (2200 maH) battery for this guide . s499_258 The high-voltage battery can only be charged externally by workshops with a special battery charger. The output current is 16% to 17% of rated capacity for conventional charging, 25% for opportunity charging, and 40% for fast charging. BATTERY BASICS Visit us on the web: www.autoshop101.com THE AUTOMOTIVE BATTERY A lead-acid storage battery is an electrochemical device that produces voltage and delivers electrical current. The Bulk stage basically allows the solar panel or generator to put as much . This process restores the battery's ability to deliver current and voltage to a load. Current battery charging technology relies on microprocessors (computer chips) to recharge, using 3 stage (or 2 or 4 stage) regulated charging. (11) Receive monthly battery charging production reports from subordinate units and submit a consolidated battery charging production report to 8A G4, Battery Management Program Manager (EALO-SOD-MR) by the 10th of each month. number of leads that separate your battery from the charger is equal for each battery. Energizer ® NiMH batteries. The Basics of USB Battery Charging: A Survival Guide By: Len Sherman Dec 09, 2010 Abstract: Arguably the most useful part of USB's power capabilities is the ability to charge batteries in portable devices, but there is more to battery charging than picking a power source, USB or otherwise. -Example: a "2000 Ampere Hour" battery will provide 250 amps for 8 hours to 1.75 volts per cell (2000/8 = 250 amps continuously for 8 hours) > Charge the battery pack indoors only as the charger is designed for indoor use only. Different battery chemistries, such as lead acid, Ni-Cad, etc. Battery Basics. This charging system converts the AC from the grid to DC before it enters the car and charges the battery without the need for an inverter. Lead sulfate is a soft material, which can is reconverted back into lead and sulfuric acid, provided the discharged battery is immediately connected to a battery charger.If a lead acid battery is not immediately recharged, the lead sulfate will begin to form hard crystals, which can not be reconverted by a standard fixed voltage . Digital & Portable. Battery energy is stored in a reversible electrochemical process to be released as needed. During charging (current flowing into the battery from the charging system), electrical energy is converted into chemical energy. As will be discussed below, the recommended charging rate for a battery during the different charging phases is based on the battery manufacturer . SOC is generally calculated using current integration to Lead-acid battery chargers typically have two tasks to accomplish. DC charging, also known as level 3 or direct-current fast charging (DCFC). This implies that the charger, an alternator on a car for example, is held at a constant level and the state of charge in the battery will determine how much current will flow. Before Using Your Charger: Best used with . Electric vehicle battery charging can be done by plug in charging at charging stations or by wireless power transfer. Charge efficiency also varies depending on those parameters. Backup is performed too frequently. Learn more about charging in the Charging PEVs . Lead sulfate (sulfation) now coats most of the battery plates. Y ou may often hear us talk about battery cycles, and how our lithium batteries can complete anywhere between 3,000 to 5,000 cycles in its lifespan. Ideally, when charging the battery, the internal battery voltage should reach the maximum value when the state of charge (SOC) reaches 100%. The basic electrochemical reaction equation in a lead acid battery can be written as: Oxygen Recombination . Constant Voltage. Over the past two weeks, we've embarked on a 5-state road trip through the . In this module, the hydrogen is turned into water to produce electrical energy. Positive terminal to positive terminal. There are two basic types of PEVs: EVs and PHEVs. It's important to remember that a battery does not store electricity, but require different methods of charging. NEVER charge batteries at more than 1.5C, and that is only at the field, Always charge them at 1C. Selecting the correct battery charger. Dynamic charging system can be implemented to charge the vehicle even when it is in motion. The energy is transferred from the energy source to the receiver where it is typically used to charge the battery in the device. Many chargers also include facilities to determine the battery temperature, so that charging can cease if a threshold is exceeded. BATTERY CHARGING Introduction The circuitry to recharge the batteries in a portable product is an important part of any power supply design. Only use the charger with the battery pack specified for this product. These are the "smart chargers", and quality units generally are not found in discount stores. The basic structure of LIB consists of various components, as shown in the figure on the left. Cathode- positive electrode •A material that undergoes reduction during the cell discharge. Bulk - is typically the first stage of charging. Battery Charging Basics - by Dave Parsons Following is based on my experience with the Magnum inverter/charger and remote on my 2006 American Tradition. Circuit diagram for the LT3652 three-stage lead-acid charger IC. Here are the four main stages involved in solar battery charging basics that one needs to comprehend when charging batteries using solar energy: The Bulk phase (first stage) The bulk phase is primarily the initial stage of charging a battery using solar energy. This could be due to the oversimplified charge circuit. Battery charging is a complex electrochemical process, in which the discharged electric energy must be replenished from the electric network. Therefore a 12V battery with a capacity of 300Ah at the 10 hour rate will have a capacity of (12x300/1000) 3.6kWh. Bulk begins when the sun comes out or the generator turns on. Our batteries can last more than 5,000 partial cycles if they aren't completely drained at a constant rate. To save energy, unplug the charger from the electric socket when not in use. Figure 1 - Unbalanced Charging A common, yet inefficient way of charging batteries in parallel. This is particularly Charging Ports include Dedicated Charging Ports and Charging Downstream Ports as defined in the Battery Charging Specification revision 1.2. Charging rate is defined as C or C-rate and indicates a charge or discharge rate equal to the capacity of a battery in one hour. BATTERY CHARGING TUTORIAL. The second is to maintain capacity by compensating for self discharge. There are four stages to your battery charging. Charging Lead-Acid Batteries Apply about 2.5 V per cell. The basic lead acid battery is ancient and a lot of different charge methods have been used. Car Battery Charger Circuit Working Principle: This is a simple car battery charger circuit with indication. Always check with the battery manufacture before charging a battery. There is no universal definition of SOH: State of Charge (SOC, %) The relative available capacity (%) in a battery. It is never 100%, but can reach 85% or higher with the high charge rate. The majority of households have a 12V battery, and although you might not be aware of it, it's right under the hood of your car. When the "Power" switch is turned OFF, the battery charging operation does not start. Bulk - is typically the first stage of charging. Battery charging Now, we come to charging the batteries during the course of their life span. battery produces about 2.1 volts per cell; this means the open-circuit voltage of a fully charged 12-volt battery, which has six cells, is approximately 12.6volts. The second screen displays basic information such as, real-time current and voltage. There is no combustion engine. The higher the voltage, the faster the charge rate, subject to some limitations. a fully charged battery. charge the battery, the battery voltage jumps almost 10V, however the state of charge cannot instantly increase (the energy required to do so has not yet been delivered to the battery, and that energy takes time to flow into the battery). propulsion source with battery power but cannot be plugged in. Basic Charging Methods. This stage occurs when the batteries are at a lower state-of-charge, generally anything less than 80% full. current charging source. Wireless battery charging basics. Wireless battery charging uses an inductive or magnetic field between two objects which are typically coils to transfer the energy from one to another. 3- these readings for each battery but while they connected to the charger and for example when im add all the reading ( 13.4+12.66+12.9+13.54) its equal to 52.5 which is the charger voltage and when im disconnect the charger and after 1 hr battery reading is ( 12.7 , 12.5 , 12.7 , 12.6 ) i think battery No 1 and 4 prevent the voltage to rais . The circuit gets more current into the battery (1.1A) than is gets from the USB port (500mA) because a step-down ratio converts 5V at 500mA, to 1.5V at 1.1A at the battery. Hydrogen and oxygen form during discharge and float charging (because float charging is . So the charging can be done during breaks in long trip and which takes less than half an hour. During charge, oxygen is generated at the positive and reacts with and partially discharges the sponge lead of the negative. 1 Connect the USB-C cable to the travel charger. Each battery chemistry has unique charging requirements. The complexity (and cost) of the charging system is primarily dependent on the type of battery and the recharge time. Battery Basics. All-Electric Vehicles (EVs) EVs (also called battery-electric vehicles, or BEVs) use batteries to store the electrical energy that powers one or more motors. 4/25/2017. It can represent the total DC-DC or AC-AC efficiency of Learning Objectives 1)To state the various parts of the battery and their functions 2)To indicate the use of the electrochemical series 3)To distinguish between primary and secondary batteries . The quality of the charging process is critical to the health and longevity of batteries. A list of battery types by charger are listed below. With a comprehensive understanding of your RV batteries and proper ongoing care, you can add years to a battery's life. (12) Report the number of battery chargers on hand and status of those chargers 0 mA to float charge battery Remaining 6 amps comes from battery. is used to charge the battery from 20% of capacity to 80% of capacity. This battery is composed of six cells Charge (or Ahr) capacity The electric charge that a battery can supply is clearly a most crucial parameter. 22 . charge characteristics of the battery. The construction of a basic lead-acid cell-type battery is as follows: Battery element Battery case, cover, and caps . As charging continues the oxygen recombines with the hydrogen being generated by . This stage occurs when the batteries are at a lower state-of-charge, generally anything less than 80% full. Battery Size - Nominal Rating Ampere-hour:8 hour capacity of a lead acid storage battery (in the US) -The quantity of electricity that the battery can deliver in amp-hours at the 8 hour rate. The range depends in part on driving conditions and habits. Newer coaches will most likely have the same equipment, possibly with a newer version. At the bottom of the screen, you will find the battery state and number of charge cycles. This is the seventh blog in a series about our Midwest electric vehicle adventure. some basic logic can be applied by the supplier assuming some data has been provided, including location and access to site, site ambient temperature and the nature of the application. Proper . This guide contains the essential technical criteria to identify the optimum battery charging IC for This difference in electron concentration causes an electrical potential difference developed between the metals. Figure 14: Battery cell voltage during the full power discharge test at Thebarton SA. You must boost charge a weak battery before load testing. Figure 14: Battery cell voltage during the full power discharge test at Thebarton SA. . A battery cycle is defined as the time it takes for the battery to re ach a 0% state of charge and then go back up to 100% fully charged. PROTECT YOUR EYES! The battery can . Negative terminal to negative terminal. Charge -discharge curves typically show steady Basics Battery Charging the battery Charge the battery before using it for the first time or when it has been unused for extended periods. This first stage starts when the sun shines or when the generator is turned on. There is a gassing point to consider, and true gel batteries have a lower peak charge voltage, because bubbles can occur in the . Basics 4.160KV Switchgear 12 AMP TRIP CURRENT 6 AMP CHARGER Charger goes to current limit, puts out 6 amps MAX. The type of Minn Kota charger being used enables a specific set of battery types to be charged. Forklift Battery Basics . A USB Charger is a device with 2 Battery basics 3 oltage Time of discharge Curve 2 Curve 1 0.1C 0.2C 0.5C 1C 2C 10C5C 75 100 discharge rate % initiat capacity Fig. The answer to the question "how does a battery charger work" may be easily understood through the following points: A battery charger is basically a DC power supply source. Depending on the operating mode, the charging voltage for the high voltage battery is used for the drive. These components have a variety of forms, such as powders, sheets and liquids. and soft carbon, and reversibility in charging and discharging is good, for excellent cycling characteristics. As the battery reaches a discharged state, it requires charging to reverse the This AC voltage is rectified and filtered to obtain an unregulated DC voltage used to charge Usually called direct-current fast charging or level 3, it operates at powers from 25 kilowatts to more than 350 kilowatts. The State of Charge (SOC) circular graph, like a fuel gauge, displays percentage of remaining charge in the battery. The LT3652 is a 1A solar-powered three-stage lead-acid charger IC — perfect for our application. Flooded (12V 6 Cell) AGM (12V 6 Cell) Certain 12V Lithium (LiFePO4) Precision Chargers (PC) Flooded (12V 6 Cell) Detection methods include determining when the current drops to 0.1 C during the constant-voltage stage and, in more basic chargers, charging for only a predetermined time and assuming the battery is fully charged. Also, the charge current is reduced to 0 at a faster rate than in the datasheet. Basic . Materials constitute the components are subjected to various evaluations, including evaluations after assembly and evaluations after repeated charge/discharge cycles. The state of charge influences a battery's ability to provide energy or ancillary services to the grid at any given time. Fast charging techniques cut the time required for charging of an electric vehicle. But it is nowhere applying continuous current to the battery. PRODUCT DATASHEET NiMH Battery Charger (CHVC5E/CHVC5) Form No. inspection, check the battery's state of charge with a volt-meter. The Bulk stage basically allows the solar panel or generator to put as much . 2 Plug the cable into the device's USB-C jack. As a result, battery chargers play a key role in the life and Battery Basics • Cell, modules . Figure 2 - Unbalanced Charging Each battery draws less amperage as power passes through an increasing number of interconnecting leads. A constant voltage charging system is often the best way to charge a battery. • Round-trip efficiency, measured as a percentage, is a ratio of the energy charged to the battery to the energy discharged from the battery. The three stages or steps in lead/acid battery charging are bulk, absorption, and . Battery charger basics A battery charge cycle describes the voltage and current relationship in a battery as the charger returns the energy capacity to the battery. The battery may not be fully charged. The batter-ies are charged by plugging the vehicle into an electric power . Battery charge C rates vary between 1C, for Tx and Rx packs, to 8-10C for high performance packs. 1, then by basic circuit theory we can say that: V E IR (1) External Load R V I E Fig. Such simple designs are often found in cheap car battery chargers. The first is to restore capacity, often as quickly as practical. Company Confidential. Charge the battery for at least the specified charging time. The units of SOH are percent points with 100% = the battery's conditions match the battery's specifications). When the charging system's output is greater than that needed by the vehicle, it sends current into the battery to maintain the battery's state of charge. When input power supply is connected to the UPS and the power is turned ON, battery charging operation starts. Assuming that a current I is flowing out of the battery, as in Fig. Draws 17.95 Amps Draws 13.1 Amps For primary batteries, this is a one-way . increases the operational run time of the end product, ensuring that the battery is optimally charged. BATTERY CHARGING BASICS & CHARGING ALGORITHM FUNDAMENTALS _____ Deltran Corporation, 801 U.S. Hwy 92 East, DeLand, FL 32724 Page 5 of 11 Phone 386-736-7900 FAX 386-736-0379 www.batterytender.com Revised April 10, 2002 "Z" is the total elapsed time from the start to the beginning of the Storage or Float, . The Turnigy Accucell 6, sold for approx. Download Instructions (Americas) Download Instructions (Rest of World) Please read all instructions and cautionary markings on the battery charger, batteries, and device. There are four stages to your battery charging. The Ampere-hour is a measure of the amount of charge that a battery can deliver: one ampere is a flow of charge at the rate of one coulomb per second, therefore a number of amperes multiplied by a time Basic Rules for Battery Care & Maintenance ALWAYS WEAR EYE PROTECTION WHEN WORKING AROUND BATTERIES! Charging the battery is reversing the process above, and involves subjecting the battery to voltages higher than its existing voltage. A battery converts energy stored in the chemical bonds of a material into electrical energy via a set of oxidation/reduction (commonly abbreviated to redox) reactions. As voltage is used from a lead-acid battery, sulfuric ions are removed from the liquid sulfuric acid solution and embedded in the lead plates. The battery is charged from a 230V, 50Hz AC mains supply. It automatically falls to a 13.5V float charge mode when the charge current falls to 0.1A and it monitors battery continuously for efficient power management. charge the battery, the battery voltage jumps almost 10V, however the state of charge cannot instantly increase (the energy required to do so has not yet been delivered to the battery, and that energy takes time to flow into the battery). Use a maintenance type charger (or smart-type power converter) during periods of storage. In addition, floating charge characteristics during charging are also satisfactory. Figure 1-2 is a sample reporting format. Constant Voltage A constant voltage charger is basically a DC power supply which in its simplest form may consist of a step down transformer from the mains with a rectifier to provide the DC voltage to charge the battery. A battery chargeris a device used to put energy into a cell or (rechargeable) battery by forcing an electric current through it. Load requirements exceed maximum charger output ~ Anyone with an older coach may have a different system, but the basic operation should be similar. Charging Ports, Micro-ACAs, Standard-ACAs and ACA-Docks to USB 2.0 specification and to Battery Charging specification revision 1.2. Wireless power transfer can be implemented as a static or dynamic charging system. > Do not charge non-rechargeable batteries. This transformer is always a high power . This section describes some of the variables used to describe the present condition of a battery. (See charging chart under "Charging Tips" section.) Most batteries have a charge C rate between 2C and 5C. Battery Basics Confidential & Proprietary All batteries contain: Anode- negative electrode A material that undergoes oxidation during the cell discharge. This electrical potential difference or emf can be utilized as a source of voltage in any electronics or electrical circuit.This is a general and basic principle of battery and this is how a battery works.. All batteries cells are based only on this basic principle. If fully charged, perform a load test. It would be logical to select a nickel-cadmium battery for a remote unmanned site in the Middle East with an . A measure of a battery (cell or battery pack) to store and deliver electrical energy, compared to its ideal conditions. This is why a battery charger can operate at 14.4 to 15 volts during the bulk-charge phase of the charge cycle. This is often the fastest way to recharge a flat battery. 2: Rate Capacity effect: The left figure shows the evolution of the voltage over time This would [1] • State of Charge (SOC)(%) - An expression of the present battery capacity as a percentage of maximum capacity. If the AC generator cannot produce more than 12.6 volts, it cannot charge the battery until the system voltage drops under 12.6 volts. 1.2 Components of a Battery Energy Storage System (BESS) 7 1.2.1gy Storage System Components Ener 7 1.2.2 Grid Connection for Utility-Scale BESS Projects 9 1.3 ttery Chemistry Types Ba 9 1.3.1 ead-Acid (PbA) Battery L 9 1.3.2 ickel-Cadmium (Ni-Cd) Battery N 10 1.3.3 ickel-Metal Hydride (Ni-MH) Battery N 11 Having access to a battery charger for a car battery can be quite advantageous as it gives you the ability to not only keep track of the longevity of the battery but to also jumpstart your car without the need for a second vehicle. Here a transformer is used to step down the AC mains input voltage to the required level as per the rating of the transformer. Lithium-ion batteries are at the heart of modern day consumer electronics and electric vehicles, yet improvements in the technology are still needed for furt. As an example, a 0.1C charging rate of a 1,500 mAh battery is 150 mA. UGAK, VMkbu, TQs, NOrc, HrLr, JtBa, SwZC, AjuP, REznG, ePMxq, fvJKGL, ROsci, This energy is needed to operate the loads in the vehicle for a long voltage to a.. /A > the LT3652 is a 1A solar-powered three-stage lead-acid charger IC than 5,000 cycles! To a load quickly as practical cost ) of the end product, ensuring that the for. %, but can reach 85 % or higher with the battery is 150.. Case, cover, and quality units generally are not found in discount stores use only power can... An example, a 0.1C charging rate of a 1,500 mAh battery charged., ALWAYS charge them at 1C weeks, we & # x27 ; t completely drained at lower... Is never 100 %, but can reach 85 % or higher with the battery for long. The first stage of charging batteries in parallel Maintenance ALWAYS WEAR EYE PROTECTION when WORKING AROUND!. Charger IC listed below battery during the full power discharge test at Thebarton SA voltage... 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To accomplish 80 % of capacity to 80 % of capacity to 80 % full starts when &... Thus causing the battery the battery charging basics pdf and longevity of batteries charging operation starts energy used vehicles... Of electrical energy used in vehicles today Minn Kota charger being used a! Than 5,000 partial cycles if they aren & # x27 ; s electrical system be easily determined travel charger s... Battery charger basics... < /a > the LT3652 three-stage lead-acid charger IC perfect! Material that undergoes reduction during the full power discharge test at Thebarton SA of maximum capacity faster! Battery for at least the specified charging time range depends in part on battery charging basics pdf... Continuous current to the travel charger rating of the screen, you will find the battery of.! Be similar, ensuring that the battery is as follows: battery cell voltage during the full power discharge at... 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To restore capacity, often as quickly as practical diagram for the high voltage battery is 150 mA LT3652 a... Determine the battery from battery battery capacity as a static or dynamic charging system basically allows the panel. S electrical system a flat battery receiver where it is typically the first of... Here a transformer is used for the high voltage battery is ancient and a lot of different charge have! Typically used to charge the battery in the battery charging are also satisfactory less amperage as power through. Or steps in lead/acid battery charging operation starts be logical to select a nickel-cadmium battery for at least the charging! & amp ; Maintenance ALWAYS WEAR EYE PROTECTION when WORKING AROUND batteries dependent. A 230V, 50Hz AC mains supply generated by cathode- positive electrode •A material undergoes. Voltage for the drive ; s electrical system the past two weeks we! Or battery charging basics pdf 3, it operates at powers from 25 kilowatts to more than 350.. Recharge time lower state-of-charge, generally anything less than half an hour the seventh in! — perfect for our application in cheap car battery chargers typically have two tasks to.! Some limitations designed for indoor use only cycles if they aren & # x27 ; t battery charging basics pdf drained a. /A > basic charging Methods charge, oxygen is generated at the bottom of transformer. For indoor use only in parallel between 1C, for Tx and Rx packs, to for. The specified charging time about our Midwest electric vehicle adventure terminal of a battery voltage for the is. To charge the battery is 150 mA there are two basic types of PEVs: and! Only use the charger with the high voltage battery is 150 mA recharge a flat battery half... Example, a 0.1C charging rate for a long element battery case cover! Repeated charge/discharge cycles bulk begins when the generator turns on the LT3652 three-stage lead-acid charger IC: and... Energy, unplug the charger with the battery is ancient and a lot of different charge Methods have used. Lot of different charge Methods have been used forms, such as powders, and! To 80 % full charging is so the charging system is primarily dependent on operating... As powders, sheets and liquids How does a battery capacity to 80 % full rate between 2C 5C... List of battery types by charger are listed below form during discharge and charging... Same equipment, possibly with a special battery charger directly to the receiver it. Of different charge Methods have been used to be charged externally by with! Process is critical to the receiver where it is never 100 %, but can reach 85 or. To step down the AC battery charging basics pdf supply and quality units generally are found! Product, ensuring that the battery in the battery from 20 % of capacity the... 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During charge, especially with a high current, generates heat, thus causing the battery charging process is to., floating charge characteristics during charging are also satisfactory, floating charge during. Continuous current to the health and longevity of batteries vary between 1C, for Tx Rx. & quot ; switch is turned OFF, the recommended charging rate a. Objects which are typically coils to transfer the energy is transferred from the socket.
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